Mig Welding Aluminum Settings Chart

Oxide removal should be done after degreasing using a stainless wire brush.
Mig welding aluminum settings chart. The final column on your settings chart are your settings for mig welding aluminum. Curious about this successful welder s capabilities on aluminum without a spool gun i decided to see for myself before running any steel wire through the new liner. But i saw hobart s welding chart included settings to weld 16 and 12 gauge aluminum using 0 030 wire. When good results are achieved record the parameters.
The lincoln 140 setting chart yellow column. 125 inch 125 amps. Lincoln suggest you use their super glaze aluminum mig wire. Unlike welding with a stick welder mig welding is a semi automatic process.
There is only one type of current that is compatible with aluminum during the mig welding process. The following basic guidelines are for mig welding steel with solid wire. Browse suggested weld parameter settings for stick welding tig welding mig solid wire welding and mig flux core welding. In most cases it will take 21 to 23 volts to get the arc to spray transfer.
Mig welder settings can vary substantially from model to model and certainly from brand to brand. Again you could buy the 0 035 inch diameter aluminum wire you wanted. You buy this separately from your lincoln 140. Mig welding aluminum requires the essential variables to be finely tuned in the ways that are described in further detail down below.
Mig welder settings charts guides and tables for steel stainless and aluminum lincoln mig welding electrode and gas selection chart settings. The settings needed to mig weld aluminum are pretty much the same for all positions. You ll need a magnum 100sg spool gun. Material thickness determines amperage.
This article is more a general guideline to help the novice welder understand how the various settings will affect your results. Browse suggested weld parameter settings for mig solid wire welding. Aluminum should be thoroughly cleaned prior to welding including the removal of any lubricants from the material. To mig weld aluminum thinner than 14 gauge 074 inch it may be necessary to use specialized pulsed mig or ac tig welding equipment.
Direct current reverse polarity dcnp is the type of current that is utilized for mig welding aluminum. Lincoln mig welding aluminum setting chart aluminum mig welding settings. Joint design position and other factors affect results and settings.